Design & Engineering

Optimizing weight and cost using composite materials and design for manufacturing


Working as an extension of your design and engineering team, together we will create solutions that meet your performance needs at lower cost and weight.

Enhance the design and boost the efficiency of new composite components and the redesign of existing parts with polyketone (PAEK) composites from TxV. With a proven, stage-gated development process that de-risks your project and accelerates your timeline – giving you a competitive edge, and ensuring successful product development.

Stage 1: Analyze and define critical performance requirements

Combine your design requirements with our intimate knowledge of PAEK composite performance and manufacturing know-how. Together, we can modify part design to leverage new composite materials and process technologies. Without the limitations of legacy solutions, discover new concepts not previously thought possible.

Stage 2: Build initial design model

Analytical models help us screen the concept design(s) – indicating whether the component will meet key performance requirements. This data will be communicated in a formal design review with you, focusing on verifying that key performance parameters have been achieved.

Stage 3: Design optimization

Finally, we go into an iterative Design for Manufacture process. This highly collaborative step allows us to optimize the design for performance and manufacturability – helping to drive down cost, weight and cycle time.

Case Study: SFS intec

SFS intec partners with TxV to re-engineer aircraft bracket using high-performance thermoplastic composite in order to achieve valuable weight and cost savings within the quality and price-sensitive air transportation industry.
Continue Reading

Contact us to start the design and qualification of your next composite part

TxV engineers can accelerate the commercialization of your next component throughout the development process from design, optimization, qualification, and through production.



Composite parts and assemblies for high-volume commercial aerospace applications


Combining world-class expertise in materials & manufacturing to deliver composite parts at the pace, rate and scale needed for commercial aerospace.

Aerospace Quality Composite Parts & Assemblies

AS9100 Certified Quality Management System

AS9100 Certified Quality Management System

TxV Aero Composites has received AS9100 certification for our quality management system. Meeting the requirements of these globally adopted benchmarks demonstrates a commitment to producing composite parts of the highest quality for the commercial aerospace industry.
AS9100 Certificate of Registration